Den Mark Pharmaceuticals Pvt. Ltd. (Top Pharmaceutical Company) obeys guidelines outlined by the World Health Organization's Good Manufacturing Practices (GMP) to ensure the production of top-quality pharmaceutical products. This manufacturing process details the steps involved in producing Cetirizine 5 mg Tablets, a widely used antihistamine that meets the highest standards of quality and safety.
1. Starting Materials:
- Cetirizine Hydrochloride USP
- Lactose USP (Filler)
- Microcrystalline Cellulose USP (Binder)
- Colloidal Silicon Dioxide USP (Glidant)
- Magnesium Stearate USP (Lubricant)
2. Weighing and Blending:
- All starting materials will be weighed accurately following a documented SOP (Standard Operating Procedure) by qualified personnel for Cetirizine Hydrochloride Tablets.
- Weighed quantities of Cetirizine Hydrochloride and Lactose will be transferred to a blender with sufficient capacity to ensure uniform mixing.
- Blending will be performed for a predetermined time per SOP to achieve a homogeneous mixture Cetirizine Hydrochloride and Lactose.
3. Granulation (Optional):
- Depending on the formulation of Cetirizine Hydrochloride Tablets, a granulation step might be necessary to improve the flowability and compressibility of the blend.
- Wet or dry granulation techniques can be employed following validated procedures.
4. Final Mixing:
- After blending or granulation, Microcrystalline Cellulose, Colloidal Silicon Dioxide, and Magnesium Stearate will be added to the primary blend.
- Intra-mixing will be carried out for a defined time per SOP to ensure uniform distribution of all components of Cetirizine Hydrochloride.
Tablet Compression:
- The final blend will be transferred to a validated tablet compression machine.
- Appropriate tooling (punch and die) will be selected to produce tablets with a target weight of 100mg, containing 5mg of Cetirizine Hydrochloride.
- The compression force will be adjusted to achieve tablets with sufficient hardness and friability per specifications.
6. In-Process Quality Control:
- Throughout the manufacturing process Cetirizine 5 mg Tablets , samples will be collected for weight uniformity, content uniformity, and other quality control tests per the pre-defined sampling plan.
- Any deviations from the specifications will trigger investigations and potential reprocessing as per SOPs.
7. Tablet Coating (Optional):
- An optional film coating can be applied to the Cetirizine 5mg Tablets for aesthetic purposes, taste masking, or moisture protection.
- A validated coating process will be followed, ensuring uniform coat application and compliance with specifications.
8. Packaging:
- Approved and pre-printed packaging materials will be used for the Cetirizine 5mg Tablets .
- Each pack will contain the product information leaflet, including Den Mark Pharmaceuticals Pvt. Ltd. as the manufacturer, batch number, expiry date, and storage conditions.
- Packaging will be performed in a designated clean area to minimize contamination risks of the Cetirizine 5mg Tablets .
9. Labelling:
- Labels will be applied to each packaging unit, following pre-approved artwork and containing all mandatory information as per regulatory requirements.
10. Quarantine and Release:
- Manufactured batches will be placed under quarantine until final product testing is completed.
- Quality control personnel will perform final product release testing per SOPs, including weight variation, disintegration, dissolution, and assay.
- Batches of Cetirizine 5mg Tablets will be released only after meeting all the pre-defined specifications.
10. Documentation and Records::
- All manufacturing steps, including raw material receipt, production processes, in-process controls, final product testing, and packaging, will be documented as per SOPs
- Batch records will be maintained for future reference and regulatory audits.
This is a general overview of the manufacturing process for Cetirizine 5mg Tablets at Den Mark Pharmaceuticals Pvt. Ltd. Following these steps and adhering to WHO GMP guidelines ensure consistent production of high-quality tablets.