Hydroquinone + Tretinoin + Mometasone Furoate Cream (2% + 0.025% + 0.1% w/w) Manufacturing Process by Den Mark Pharmaceuticals Pvt. Ltd.
Introduction
Den Mark Pharmaceuticals Pvt., a Pharmaceutical Formulation Company, produces a potent combination cream, blending Hydroquinone, Tretinoin, and Mometasone Furoate in precise ratios (2% + 0.025% + 0.1% w/w). This top-quality formulation effectively targets various skin concerns. Hydroquinone acts as a skin-lightening agent, combating hyperpigmentation.
Tretinoin enhances skin cell turnover, reducing acne and fine lines. Mometasone Furoate, a corticosteroid, alleviates inflammation and itching. Together, these ingredients synergize to deliver remarkable results in treating melasma, acne scars, and other dermatological conditions. Den Mark's cream promises both efficacy and safety, ensuring a comprehensive solution for diverse skincare needs.
Process:
1. Preparation:
All materials and equipment will be verified against specifications before use.
Production personnel will be appropriately trained and garbed.
The manufacturing area will be cleaned and disinfected according to GMP guidelines.
2. Weighing and Milling:
Individually weigh each raw material according to the pre-determined production batch size and documented master formula.
Mill the Hydroquinone, Tretinoin, and Mometasone Furoate to ensure proper particle size and dispersion within the cream.
3. Oil Phase Preparation:
In the jacketed mixing vessel, heat Isopropyl Myristate, Stearyl Alcohol, Cetearyl Alcohol, White Petrolatum, and Light Liquid Paraffin to a pre-determined temperature (around 75°C) under constant stirring.
4. Aqueous Phase Preparation:
Heat purified water, propylene glycol, disodium EDTA, and citric acid in a separate vessel at the same temperature (around 75°C) while stirring.
5. Emulsification:
Slowly add the aqueous phase to the oil phase while maintaining constant high-shear homogenization. This ensures the proper droplet size and cream stability.
6. Cooling and Maturation:
Gradually cool the emulsion to room temperature under gentle stirring. This allows for proper crystal formation and consistency development.
7. Active Ingredient Incorporation:
Once cooled, slowly incorporate the milled Hydroquinone, Tretinoin, and Mometasone Furoate under aseptic conditions. Ensure proper mixing to obtain a uniform distribution.
8. pH Adjustment:
Measure the cream's pH. If necessary, adjust the pH to a slightly acidic range (around 5.0-5.5) using small additions of Sodium Hydroxide solution.
9. Preservative Addition:
Add pre-determined preservatives (e.g., Methylparaben, Propylparaben) under aseptic conditions.
10. Filling and Packaging:
Transfer the finished Hydroquinone + Tretinoin + Mometasone Furoate Cream (2% + 0.025% + 0.1% w/w) to a designated quarantine area. Before use, the filling line will be thoroughly cleaned and sanitized.
Fill the sterilized containers with the cream using an automated filling machine.
11. Labelling and Packing:
Label each container with product name, ingredients, batch number, expiry date, and usage instructions according to pre-approved labeling designs.
12. Quarantine and Release:
The batch's samples of Hydroquinone + Tretinoin + Mometasone Furoate Cream (2% + 0.025% + 0.1% w/w) will be subjected to a battery of tests per specifications, including physical appearance, pH, microbial count, and an assay of active ingredients.
The batch will be released only after all tests meet the defined acceptance criteria.
13. Documentation:
Batch production records will comprehensively document all production activities, including raw material reconciliation, process parameters, and quality control results.